Conveyor controls keep your conveyors operating safely and in a way that is most productive for your application. In addition to conveyor speed control, the operator needs to manage product transportation, merging and accumulation. A conveyor control system consolidates the conveyor controllers into a convenient instrument panel that can be mounted alongside the machine.
The types of conveyor controls you need depends both on the conveyor's capabilities and your personal preference. Some controllers are capable of tracking product information while others simply control the conveyor's speed. Conveyor controllers are first and foremost safety devices, so it's important the instruments remain simple and easy to use. When purchasing a conveyor controller, consider the following:
1. Order a conveyor control system that is easily integrated with the conveyor's other components.
2. Design a custom conveyor controller to accommodate your unique applications.
3. Keep common replacement parts for your conveyor controllers on hand.
Implement conveyor control systems
A conveyor control system works with the conveyor's existing components, such as the sensors and power train. When installing a conveyor control system, you have the option of allowing for future changes and expansions, so the system can grow with the business. Take the control panel's user-friendliness into consideration when choosing a conveyor control system.
I recommend: Order the ConveyTrax conveyor control system from
Insight Automation. The system requires no programming and the external interfaces are supported by Ethernet connectivity.
Systems Automated tests each control system in a laboratory using simulation software and hardware before shipping. The company includes a CD with a full operator training manual.
Design a custom conveyor controller
Meet your business' needs by ordering conveyor controllers designed specifically for your applications. By ordering a custom conveyor control, you won't waste money on options and features you don't need. Take advantage of working with a design team and don't be afraid to ask questions or take suggestions. The engineers have experience designing conveyor controls for similar businesses and likely have tips to make your controller more functional and user-friendly.
I recommend: Purchase conveyor controls from
Production Systems. The company fabricates conveyor control systems ranging from small, single-machine controllers to large plant-wide systems.
Kim Automation offers full turnkey project management of designing and installing your custom conveyor control, including managing electrical contractors.
Order spare conveyor control parts
Like all instruments and machinery, conveyor controls suffer wear and tear and occasionally break down. By keeping common replacement parts on hand, you decrease your business' downtime during repairs. Keeping ordering information on hand for at least two parts distributing companies can also decrease downtime when you need to order conveyor replacement parts and accessories.
I recommend: Request a comprehensive list of recommended conveyor control spare parts from
Nol-Tec Systems. The company staffs a full-time parts department and, when possible, offers same-day shipments of stocked items. Browse a selection of conveyor parts and accessories at
Airmatic Materials Management. Find a broad inventory of conveyor replacement parts at
McNichols Conveyor Company.
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